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From Manual Bag Handling to Automatic Opening: Horizontal Pouch Packaging Gains Attention in Europe

From Manual Bag Handling to Automatic Opening: Horizontal Pouch Packaging Gains Attention in Europe

2026-09-18

As European food packaging manufacturers continue to focus on automation and production flexibility, repetitive manual operations in premade pouch packaging are becoming an important equipment-selection consideration. Bag picking, pouch opening, filling and sealing may involve several manual steps when they are not integrated into an automated system.

For food manufacturers using premade pouches, an automatic pouch packing machine can integrate multiple packaging operations into a continuous equipment process. The D-210 multi-station horizontal pouch packing machine uses a horizontal linear design and supports automatic bag feeding, suction-cup pouch opening, filling and sealing.

Why Are Automatic Bag Feeding and Opening Important?

Unlike form-fill-seal equipment, premade pouch packaging uses bags that have already been manufactured. The packaging machine therefore needs to handle several key steps, including pouch feeding, opening and preparation for filling and sealing.

When these operations rely heavily on manual handling, production processes can become more dependent on operator availability and working rhythm. When selecting a premade pouch packing machine, buyers should therefore examine whether automatic bag feeding and pouch opening are integrated into the machine.

The D-210 incorporates an automatic bag feeding mechanism and uses suction cups for automatic pouch opening. Siemens PLC and touchscreen controls are used for the automated packaging process.

How Should a Horizontal Pouch Machine Be Matched to Food Packaging Requirements?

1. Check the Premade Pouch Dimensions

Automatic pouch opening does not mean that a machine can process every pouch size. Pouch dimensions should be checked first during equipment selection.

The D-210 supports pouch widths of 100–210 mm and pouch lengths of 100–360 mm, with a packaging capacity of 50–1000 ml. European food manufacturers should compare their actual pouch dimensions and filling requirements with these specified ranges.

For production lines handling multiple SKUs, each pouch format should be checked individually rather than using only the largest or smallest pouch size as the basis for compatibility.

2. Check Pouch Types and Opening Requirements

The D-210 supports three-side-seal, four-side-seal, back-seal, flat, zipper stand-up, irregular-shaped and M-type pouches. A zipper opening device can also be configured for zipper pouch applications.
For food packaging lines handling multiple premade pouch formats, buyers can therefore evaluate pouch type, pouch dimensions and opening method as one complete selection criterion.

How Should Packaging Speed Be Evaluated?

The D-210 has an operating speed range of 5–45 bags/min, providing a reference for evaluating the required production cycle.

However, actual packaging output can also depend on the product characteristics, feeding method, pouch format and operating conditions. During equipment selection, manufacturers should therefore conduct trials with their actual products instead of evaluating suitability based only on the maximum speed.

For food manufacturers seeking to reduce repetitive manual bag handling, the more practical question is whether the machine can continuously perform the required packaging operations under the target pouch and product conditions.

Why Is Heat-Sealing Control Part of the Automation Process?

Automatic bag feeding and opening are only part of premade pouch packaging. The final sealing process must also match the packaging material.

The D-210 provides a sealing temperature range of 100–190°C and uses a temperature controller with automatic temperature compensation.
Because different pouch materials and thicknesses may require different sealing conditions, manufacturers should conduct pouch trials before production to determine suitable temperature and process settings.

Checklist for Selecting an Automatic Pouch Packing Machine

For European food packaging lines looking to reduce repetitive manual handling, buyers can review:

  • Automatic bag feeding: Can manual pouch loading be reduced?
  • Automatic pouch opening: Is the opening mechanism suitable for the actual pouch?
  • Pouch dimensions: Are the required width and length within the machine range?
  • Filling capacity: Does the product filling volume match the specified range?
  • Sealing parameters: Is the sealing temperature suitable for the pouch material?
  • Control system: Are the PLC, touchscreen and temperature-control functions appropriate?
  • Factory utilities: Do the electrical, compressed-air and installation requirements match the site?

Conclusion

Moving from manual bag handling and pouch opening toward automated processing is an important consideration when selecting premade pouch packaging equipment. For European food manufacturers, a horizontal pouch packing machine should be evaluated by combining automatic feeding and opening capabilities with pouch type, dimensions, filling capacity and sealing requirements.

The D-210 provides an operating speed of 5–45 bags/min, supports pouch dimensions of 100–210 mm * 100–360 mm, and offers a sealing temperature range of 100–190°C. It also supports multiple premade pouch formats, providing measurable technical specifications for evaluating automated pouch packaging equipment.